Engineering pre-selection for chemical duty pumps

Media Guides

The pump is chosen by the fluid before it is chosen by the duty point. One page per medium: the properties that drive the choice, the families that serve it, and the boundaries.

Sulfuric Acid 93–98%

Concentrated acid is a different materials problem than dilute acid — the concentration decides before the pump does.

Sulfuric Acid < 50%

Dilute acid attacks what concentrated acid passes — alloy selection reverses across the concentration bands.

Hydrochloric Acid (≤37%)

The alloy-killer — most stainless steels are not in the conversation at all.

Sodium Hydroxide (Caustic Soda, ≤50%)

Well-behaved when cold and dilute — stress-corrosion cracking is the trap at the hot, strong end.

Nitric Acid (≤65%)

An acid and an oxidiser in one fluid — passivation is your friend until concentration or temperature breaks it.

Acetic Acid

The quiet organic acid — usually a stainless-steel duty, until temperature or impurities say otherwise.

Phosphoric Acid (≤85%)

Moderate acid, frequent solids — wet-process phosphoric arrives with gypsum and fluorides attached.

Sodium Hypochlorite (≤15%)

The disinfection workhorse — oxidising, off-gassing, and quietly destroying the wrong elastomers.

Hydrogen Peroxide (≤50%)

An oxidiser that wants to become water and oxygen — everything it touches either helps or hastens that.

Seawater / Brine

Chlorides plus oxygen plus biofouling — the pitting and crevice-corrosion textbook duty.

Clean Water

The reference duty — non-corrosive, well-behaved, and still capable of being mis-specified.

Wastewater / Sewage (with solids)

Solids, fibres and chemistry nobody analysed — the pump type follows the solids, not the water.

Acetone

A friendly solvent chemically — the flammability and the seal are what actually decide.

Methanol

Flammable, toxic and thirsty for the wrong elastomer — the containment decision leads.

Glycerin / Glycerol

The textbook viscous duty — chemically harmless, mechanically demanding.